Whilst experimenting with smoke fired pottery on the BBQ last Spring, I found a lot of my pots developed hair-line cracks and fissures due to the thermal shock of the flames licking the ware. There was only one course of action – make myself some saggers!
Those of you who might not be familiar with the word, a sagger is a protective fire-clay box enclosing ceramic ware while it is being fired.
Traditionally, they were used in the pottery industry to protect the pottery whilst it was fired in huge bottle kilns.
Above are some fine examples of antique saggers, piled high at Gladstone Pottery Museum in Stoke. They’ve obviously seen some action and been in and out of the kiln many many times, protecting their precious contents from the ferocity of the fire. The pitted and roasted surfaces really tell a story – I love the effect!
I used brick clay to make my saggers – x3 crude and rather brutal looking cylinders with lids made on the potter’s wheel and fired to 960 degrees.
Not only do the saggers prevent cracking, but I have produced some really intense blacks by packing combustible materials around the work inside the sagger. The twigs and sawdust inside the sagger smolder in the oxygen deprived atmosphere rather than burst into flame. This produces a lot of smoke which permeates the ceramic surface with great effect.
I’ve had so much fun experimenting with the saggers over the Autumn and Winter, firing them on the BBQ, bonfires and inside the house in the fireplace during the colder months.
In an attempt to add further depth to my ceramic surfaces, I’ve been messing about with fire in the Pottery garden.
I had dabbled with smoke firing once before in my role as an artist in residence at Evesham Nursery School. I have very fond memories of working with the staff and children in their amazing Forest School site on the outskirts of town.
The young artists had great fun painting thick wet slip onto bisque pots they’d created on one of my previous visits to the Nursery.
Once the pots, leaves, staff and children’s faces! had been daubed in slip, we set about building a fire around the pots, watching as the flames and smoke curled around the children’s creations.
When the fire had died down, we carefully extracted the scorching pots using raku tongs and plunged them into a bucket of water, admiring the sizzling, bubbling and frothing as they sunk to the bottom.
As soon as the pots were cool enough to handle, the children set about removing ash and scrubbing away the painted slip to reveal the pale terracotta – a terrific contrast to the blackened, smoked areas of the unmasked surface.
I remember being encouraged and inspired by the children’s results and keen to try out the process for myself. Unfortunately, as with a lot of things, I never seemed to find the time to explore the technique. That is until Lock down!
I have learnt so much from the first firing (thermal shock can be so frustrating!) and am looking forward to trying again using saggars to protect and pattern the work.